AZL Updates

Metal and Composite Concepts for Fire-Safe Battery Casings: AZL at Aachen Body Engineering Days 2025

As part of the 18th Aachen Body Engineering Days (AKT) hosted by fka GmbH on September 16th–17th, 2025, Warden Schijve, Design Leader at AZL Aachen GmbH, will present recent developments in the design and evaluation of battery housing concepts.

With the title „Metal and composite material concepts for fire safe battery casings“, his presentation will highlight AZL’s latest work on aluminium-steel, stainless steel and hybrid composite casings aimed at cost-effective fire protection. In addition to structural concepts, Warden will introduce a newly developed, easy-to-use analysis method to predict thermal propagation in battery packs, considering different cell chemistries and insulation materials. The presentation will also touch on AZL’s ongoing refinement of experimental methods to benchmark the fire resistance of materials against current and emerging battery technologies.

The AKT 2025 offers a high-level platform for experts in body, material and production technology to exchange on current challenges and future developments in vehicle design. More details on the lecture program and exhibition can be found on the website.

Expertise/ background in:

Production and development of composite parts
Materials: thermoset and thermoplastic resins, continuous fiber composites, metals and plastic-metal hybrids
Process: prepreg, autoclave, resin infusion, RTM, milling, tooling, joining, quality assurance
Design: CAD design and design to process
Networking: Matchmaking with academic and industrial partners

I will support you in:

  • Process selection, evaluation and implementation
  • Evaluation and benchmarking of solutions
  • Identification of applications
  • Benchmarking with market companions state of the art solutions
  • Identification and elimination of pain points
  • Connect with the right partners for industrial implementation